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增材制造(3D打印)发展趋势 Perspective

卢秉恒, 李涤尘, 田小永

《工程(英文)》 2015年 第1卷 第1期   页码 85-89 doi: 10.15302/J-ENG-2015012

摘要:

增材制造又称为3D打印,在过去30年间取得了快速发展并展示出前所未有的发展潜力。同时,这项发展潜力巨大的技术对传统工业也产生了不可估量的影响。3D打印技术将会推动生产模式的变革,通过实现5个“任意”的工艺发展,将会为制造行业带来一个以定制化制造为特征的新时代。3D打印的技术进步及其与传统制造工艺的融合,将推动制造业在材料研发、产品设计、生产工艺等方面进一步创新发展。最终,3D打印技术将与等材制造、减材制造形成三足鼎立局面,共同分享整个社会的制造业价值。

关键词: 增材制造     3D打印     制造模式     定制化制造     创新设计    

关于3D打印技术在医学模具以及再生组织和器官方面的应用综述

Kan Wang, Chia-Che Ho, Chuck Zhang, Ben Wang

《工程(英文)》 2017年 第3卷 第5期   页码 653-662 doi: 10.1016/J.ENG.2017.05.013

摘要: 随着三维(3D)打印和3D 生物打印技术的快速发展,许多研究人员已经开始使用增材制造技术来生产具有多种功能的医学模具。本文综述了3D 打印和3D 生物打印技术在制作功能性医学模具和生物结构方面的应用。特别讨论了3D 打印功能性医学模具(即组织模拟医学模具、放射性医学模具和生理医学模具)及被用于再生组织和器官的3D 生物打印模具的制备(即混合模式支架材料、可转换支架和集成传感器)工艺、发展现状以及未来发展趋势

关键词: 3D打印     3D生物打印     医学模具     再生组织/器官     支架    

陶瓷喷墨打印增材制造技术 Review

Brian Derby

《工程(英文)》 2015年 第1卷 第1期   页码 113-123 doi: 10.15302/J-ENG-2015014

摘要:

陶瓷喷墨打印是一种基于微滴累加的成形技术,典型的微滴体积为10~100 pL。实现微滴累加成形的关键是开发稳定的陶瓷墨水,合适的墨水需要满足由雷诺数和韦伯数定义的流变特性参数空间。在微滴累加成形过程中,微滴首先与成形面碰撞变形并消耗动能,然后在毛细管力作用下铺展并达到平衡状态。已经可以确定的是打印过程中微滴相互作用并形成一维线性特征的机理,但是对二维和三维结构成形机理的认识还处于较低水平,成形二维面的稳定性低于成形一维线性结构。多数情况下,墨水通过蒸发固化,微滴碰撞基体所产生的“咖啡环”缺陷需要通过固化工艺加以控制。已经有大量文献报道了使用喷墨打印技术成形各种类型小型陶瓷零件的成功案例。作为一种未来的制造技术,陶瓷喷墨打印技术有广阔的应用前景。本综述的目的是探索陶瓷喷墨打印技术未来潜在的研究领域,加强对这种制造方法的理解。

关键词: 增材制造     3D打印     喷墨打印     陶瓷零件    

3D打印技术在多个领域取得进展

Chris Palmer

《工程(英文)》 2020年 第6卷 第6期   页码 590-592 doi: 10.1016/j.eng.2020.04.005

面向医学应用的3D 打印技术现状综述 Review

严倩,董汉华,苏瑾,韩建华,宋波,魏青松, 史玉升

《工程(英文)》 2018年 第4卷 第5期   页码 729-742 doi: 10.1016/j.eng.2018.07.021

摘要: 3D 打印技术具有解决目前这些问题的潜力,可用于快速制造个性化组织工程支架、细胞原位修复组织缺陷,甚至直接打印组织和器官。本文总结了3D 打印在医学领域相关研究和最新进展的四个层次,介绍了不同类型的生物医用材料,并讨论了医学应用中3D 打印所需材料和构建体外细胞质基质(ECM)存在的问题和未来的发展方向。

关键词: 3D 打印     植入体     支架     生物医学材料    

支架与组织的设计及3D打印 Review

安佳, Joanne Ee Mei Teoh, Ratima Suntornnond, Chee Kai Chua

《工程(英文)》 2015年 第1卷 第2期   页码 261-268 doi: 10.15302/J-ENG-2015061

摘要:

目前,组织工程学中应用3D打印工艺的情况越来越多。本文介绍3D打印技术在组织工程学应用领域的最前沿研究,尤其侧重于计算机辅助支架设计系统的开发、功能梯度支架的直接3D打印、选择性激光烧结 (SLS) 和熔融沉积成型 (FDM) 工艺建模、利用微观和宏观特征进行支架间接增材制造、生物反应器的开发,以及3D/4D生物打印。本文还讨论3D打印的技术限制,进而突出新3D打印方法在组织工程学领域得到进一步改善的可能性。

关键词: 快速原型制造     3D打印     增材制造     组织工程     生物打印    

工业4.0复合材料3D打印方法

Bronwyn Fox, Aleksander Subic

《工程(英文)》 2019年 第5卷 第4期   页码 621-623 doi: 10.1016/j.eng.2019.06.003

轴向零泊松比结构心血管支架的设计、3D打印与表征 Article

王程锦, 张磊, 方永聪, 孙伟

《工程(英文)》 2021年 第7卷 第7期   页码 979-990 doi: 10.1016/j.eng.2020.02.013

摘要: 近年来,增材制造技术(也称3D打印技术)在医疗器械领域得到了广泛的应用。本文提出了一种新型的微螺杆挤出式3D打印系统,并利用该系统制备了一种具有零泊松比(ZPR)结构的支架。首先进行了初步的单丝挤出试验来研究合适的制造参数;随后,制备了具有不同几何结构的3D打印支架,并通过扫描电子显微镜(SEM)观察分析支架表面形貌;最后,对不同参数的3D打印支架进行了力学性能评价和初步的生物学评价总之,基于微螺杆挤出式3D打印系统具有制备个性化支架的潜力。

关键词: 增材制造     3D打印     螺杆挤出     心血管支架     零泊松比    

使用2D3D和4D增材制造材料开发生物植入物 Review

刘果, 何云虎, 刘朋超, 陈舟, 陈绪梁, 万镭, 李莹, 吕坚

《工程(英文)》 2020年 第6卷 第11期   页码 1232-1243 doi: 10.1016/j.eng.2020.04.015

摘要: 但是,用于制造生物植入物的3D可打印材料仍然非常有限。本研究对用于生物植入物的2D3D AM材料进行了概述。此外,在我们团队先前开发的4D打印陶瓷前驱体及陶瓷材料的基础上,受太极思想的启发,本文提出了一种简单而新颖的软硬集成4D增材制造概念,以应用于人体系统中复杂且动态的生物结构。多材料打印技术的发展,使得人们未来可以使用2D3D、4D AM材料开发生物植入物和软硬集成生物结构。

关键词: 生物打印     2D增材制造     3D打印     4D打印     生物植入物    

Development of lunar regolith-based composite for - 3D printing via high-pressure extrusion system

《机械工程前沿(英文)》 2023年 第18卷 第2期 doi: 10.1007/s11465-022-0745-8

摘要: To fully utilize the in-situ resources on the moon to facilitate the establishment of a lunar habitat is significant to realize the long-term residence of mankind on the moon and the deep space exploration in the future. Thus, intensive research works have been conducted to develop types of 3D printing approach to adapt to the extreme environment and utilize the lunar regolith for in-situ construction. However, the in-situ 3D printing using raw lunar regolith consumes extremely high energy and time. In this work, we proposed a cost-effective melting extrusion system for lunar regolith-based composite printing, and engineering thermoplastic powders are employed as a bonding agent for lunar regolith composite. The high-performance nylon and lunar regolith are uniformly pre-mixed in powder form with different weight fractions. The high-pressure extrusion system is helpful to enhance the interface affinity of polymer binders with lunar regolith as well as maximize the loading ratio of in-situ resources of lunar regolith. Mechanical properties such as tensile strength, elastic modulus, and Poisson’s ratio of the printed specimens were evaluated systematically. Especially, the impact performance was emphasized to improve the resistance of the meteorite impact on the moon. The maximum tensile strength and impact toughness reach 36.2 MPa and 5.15 kJ/m2, respectively. High-pressure melt extrusion for lunar regolith composite can increase the effective loading fraction up to 80 wt.% and relatively easily adapt to extreme conditions for in-situ manufacturing.

关键词: in-situ resource utilization     melt extrusion molding     lunar regolith-based composites     mechanical properties     additive manufacturing    

GO-modified flexible polymer nanocomposites fabricated via 3D stereolithography

Chi Him Alpha Tsang, Adilet Zhakeyev, Dennis Y.C. Leung, Jin Xuan

《化学科学与工程前沿(英文)》 2019年 第13卷 第4期   页码 736-743 doi: 10.1007/s11705-019-1836-x

摘要: Graphene oxide (GO) induced enhancement of elastomer properties showed a great deal of potential in recent years, but it is still limited by the barrier of the complicated synthesis processes. Stereolithography (SLA), used in fabrication of thermosets and very recently in “flexible” polymers with elastomeric properties, presents itself as simple and user-friendly method for integration of GO into elastomers. In this work, it was first time demonstrated that GO loadings can be incorporated into commercial flexible photopolymer resins to successfully fabricate GO/elastomer nanocomposites via readily accessible, consumer-oriented SLA printer. The material properties of the resulting polymer was characterized and tested. The mechanical strength, stiffness, and the elongation of the resulting polymer decreased with the addition of GO. The thermal properties were also adversely affected upon the increase in the GO content based on differential scanning calorimetry and thermogravimetric analysis results. It was proposed that the GO agglomerates within the 3D printed composites, can result in significant change in both mechanical and thermal properties of the resulting nanocomposites. This study demonstrated the possibility for the development of the GO/elastomer nanocomposites after the optimization of the GO/“flexible” photoreactive resin formulation for SLA with suitable annealing process of the composite in future.

关键词: graphene oxide     polymer     flexible     3D printing     stereolithography    

critical review of preparation design and workability measurement of concrete material for largescale 3Dprinting

Guowei MA, Li WANG

《结构与土木工程前沿(英文)》 2018年 第12卷 第3期   页码 382-400 doi: 10.1007/s11709-017-0430-x

摘要:

In recent few years, significant improvement has been made in developing largescale 3D printers to accommodate the need of industrial-scale 3D printing. It is of great feasibility to construct structural components and buildings by means of 3D concrete printing. The major issues of this innovative technique focus on the preparation and optimization of concrete materials which possess favourable printable properties as well as the measurement and evaluation methods of their workability. This paper firstly introduces three largescale 3D printing systems that have been successfully applied in construction industry. It then summarizes the commonly used raw materials in concrete manufacturing. Critical factors that should be particularly controlled in material preparation are specified. Easy-extrusive, easy-flowing, well-buildable, proper setting time and low shrinkage are significant for concrete mixture to meet the critical requirements of a freeform construction process. Thereafter, measuring methods that can be employed to assess the fresh and hardened properties of concrete at early stages are suggested. Finally, a few of evaluation methods are presented which may offer certain assistance for optimizing material preparation. The objective of this work is to review current design methodologies and experimental measurement and evaluation methods for 3D printable concrete materials and promote its responsible use with largescale 3D printing technology.

关键词: 3D printing     concrete material     printable property     workability measurement     construction automation    

Three-dimensional reconstruction of light microscopy image sections: present and future

null

《医学前沿(英文)》 2015年 第9卷 第1期   页码 30-45 doi: 10.1007/s11684-014-0337-z

摘要:

Three-dimensional (3D) image reconstruction technologies can reveal previously hidden microstructures in human tissue. However, the lack of ideal, non-destructive cross-sectional imaging techniques is still a problem. Despite some drawbacks, histological sectioning remains one of the most powerful methods for accurate high-resolution representation of tissue structures. Computer technologies can produce 3D representations of interesting human tissue and organs that have been serial-sectioned, dyed or stained, imaged, and segmented for 3D visualization. 3D reconstruction also has great potential in the fields of tissue engineering and 3D printing. This article outlines the most common methods for 3D tissue section reconstruction. We describe the most important academic concepts in this field, and provide critical explanations and comparisons. We also note key steps in the reconstruction procedures, and highlight recent progress in the development of new reconstruction methods.

关键词: microtomy     3D imaging     computer-assisted image processing     3D printing     tissue scaffold    

A desktop 3D printer with dual extruders to produce customised electronic circuitry

Javaid BUTT, Dominic Adaoiza ONIMOWO, Mohammed GOHRABIAN, Tinku SHARMA, Hassan SHIRVANI

《机械工程前沿(英文)》 2018年 第13卷 第4期   页码 528-534 doi: 10.1007/s11465-018-0502-1

摘要:

3D printing has opened new horizons for the manufacturing industry in general, and 3D printers have become the tools for technological advancements. There is a huge divide between the pricing of industrial and desktop 3D printers with the former being on the expensive side capable of producing excellent quality products and latter being on the low-cost side with moderate quality results. However, there is a larger room for improvements and enhancements for the desktop systems as compared to the industrial ones. In this paper, a desktop 3D printer called Prusa Mendel i2 has been modified and integrated with an additional extruder so that the system can work with dual extruders and produce bespoke electronic circuits. The communication between the two extruders has been established by making use of the In-Chip Serial Programming port on the Arduino Uno controlling the printer. The biggest challenge is to control the flow of electric paint (to be dispensed by the new extruder) and CFD (Computational Fluid Dynamics) analysis has been carried out to ascertain the optimal conditions for proper dispensing. The final product is a customised electronic circuit with the base of plastic (from the 3D printer’s extruder) and electronic paint (from the additional extruder) properly dispensed to create a live circuit on a plastic platform. This low-cost enhancement to a desktop 3D printer can provide a new prospect to produce multiple material parts where the additional extruder can be filled with any material that can be properly dispensed from its nozzle.

关键词: 3D printing     Arduino Uno     extruder     multiple materials     electronic circuits     customisation     CFD analysis    

forces on rheological properties, and resulting extrudability and constructability of three-dimensional printing

《结构与土木工程前沿(英文)》   页码 1295-1309 doi: 10.1007/s11709-023-0999-1

摘要: Extrudability and constructability are two important, yet contradictory issues pertaining to the construction of three-dimensional (3D) printing concrete. Extrudability is easily achieved when 3D printing cement mortar has a high water content and low cohesion, but the printed structure is easily collapsible. However, a 3D printing cement mortar with a low water content and high cohesion has a relatively stable printed structure although the cement mortar might not be extrudable. This study proposes a particle-based method to simulate 3D printing mortar extrusion and construction as an overall planning tool for building design. First, a discrete element model with time-varying liquid bridge forces is developed to investigate the microscopic effects of these forces on global rheological properties. Next, a series of numerical simulations relevant to 3D printable mortar extrudability and constructability are carried out. The study demonstrates that the effects of time-varying liquid bridge forces on rheological properties and the resulting extrudability and constructability of 3D printing mortar are considerable. Furthermore, an optimized region that satisfies both the extrusion and construction requirements is provided for 3D printing industry as a reference.

关键词: particle-based simulation     liquid bridge force     rheological property     3D printing mortar     extrudability     constructability    

标题 作者 时间 类型 操作

增材制造(3D打印)发展趋势

卢秉恒, 李涤尘, 田小永

期刊论文

关于3D打印技术在医学模具以及再生组织和器官方面的应用综述

Kan Wang, Chia-Che Ho, Chuck Zhang, Ben Wang

期刊论文

陶瓷喷墨打印增材制造技术

Brian Derby

期刊论文

3D打印技术在多个领域取得进展

Chris Palmer

期刊论文

面向医学应用的3D 打印技术现状综述

严倩,董汉华,苏瑾,韩建华,宋波,魏青松, 史玉升

期刊论文

支架与组织的设计及3D打印

安佳, Joanne Ee Mei Teoh, Ratima Suntornnond, Chee Kai Chua

期刊论文

工业4.0复合材料3D打印方法

Bronwyn Fox, Aleksander Subic

期刊论文

轴向零泊松比结构心血管支架的设计、3D打印与表征

王程锦, 张磊, 方永聪, 孙伟

期刊论文

使用2D3D和4D增材制造材料开发生物植入物

刘果, 何云虎, 刘朋超, 陈舟, 陈绪梁, 万镭, 李莹, 吕坚

期刊论文

Development of lunar regolith-based composite for - 3D printing via high-pressure extrusion system

期刊论文

GO-modified flexible polymer nanocomposites fabricated via 3D stereolithography

Chi Him Alpha Tsang, Adilet Zhakeyev, Dennis Y.C. Leung, Jin Xuan

期刊论文

critical review of preparation design and workability measurement of concrete material for largescale 3Dprinting

Guowei MA, Li WANG

期刊论文

Three-dimensional reconstruction of light microscopy image sections: present and future

null

期刊论文

A desktop 3D printer with dual extruders to produce customised electronic circuitry

Javaid BUTT, Dominic Adaoiza ONIMOWO, Mohammed GOHRABIAN, Tinku SHARMA, Hassan SHIRVANI

期刊论文

forces on rheological properties, and resulting extrudability and constructability of three-dimensional printing

期刊论文